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Battery module pack production line manufacturer shares how to choose the current size of lithium battery spot welding machine

2024-04-08 15:12:00

In recent years, the application of lithium batteries has become increasingly widespread. Whether it is mobile phones, electric vehicles, or drones, stable and efficient lithium batteries are indispensable. In the production process of lithium batteries, spot welding machine is a key link. The current size of the spot welding machine has a significant impact on the welding effect and battery life.

Firstly, we need to clarify that the current of the spot welding machine should be selected based on the welding material. Generally speaking, the appropriate current range for lithium batteries is between 15A and 50A. The specific selection also needs to be determined based on the thickness and specifications of the welding material. For example, when welding thin lithium batteries, the current should be selected between 15A and 25A; When welding thick lithium batteries or requiring high-strength welding, the current can be selected between 25A and 50A.


Secondly, the magnitude of the welding current also needs to be determined based on the welding time. Excessive welding time can lead to overheating and battery damage, while insufficient welding time can result in unstable welding. Generally speaking, the welding time of cylindrical battery spot welding machines should be controlled at around 1 second to ensure that the welding points are firm and not overheated. The setting of welding time may vary slightly for lithium batteries of different sizes and structures, and needs to be adjusted according to the actual situation.

In addition, the selection of welding current size also needs to consider the power and characteristics of the welding machine. Generally speaking, the higher the power of a welding machine, the wider the adjustable current range. Therefore, if it is expected that larger or higher strength lithium batteries will need to be welded in the future, it is recommended to choose a welding machine with higher power to more flexibly adjust the current size.

Finally, in addition to the magnitude of the current, it is also necessary to pay attention to the impact of other factors on the welding quality. For example, the contact resistance of the welding machine should be as small as possible to reduce energy loss; The current output of the welding machine should be stable to ensure that the welding points are firm; The emission of smoke and heat from welding machines should be controlled within a reasonable range to protect the safety of operators.

Taking into account the above points, the selection of current for lithium battery spot welding machines should be based on multiple factors such as welding materials, welding time, machine power, and characteristics. Only by selecting the appropriate current size can welding quality and battery life be ensured. Therefore, when purchasing and using a lithium battery spot welding machine, it is essential to carefully read the manual, understand the machine's parameters and characteristics, in order to make the correct choice.

Through the above introduction, I believe everyone has gained a deeper understanding of the selection of current size for lithium battery spot welding machines. In practical operation, please be sure to follow relevant specifications and operating requirements to ensure welding quality and personal safety.

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