Ensuring safe operation and equipment maintenance of the production line is crucial in the production process of pack batteries. This not only concerns the personal safety and health of employees, but also directly affects production efficiency and product quality. Here are some guidelines for safe operation and maintenance of pack battery production lines for reference by enterprises.

1. Safety operating procedures

#a.  Personal protective equipment

All operators must wear appropriate personal protective equipment (PPE), such as helmets, goggles, anti-static gloves, and protective shoes, to prevent accidental injury and damage to the battery caused by electrostatic discharge.

#b.  Equipment operation specifications

Operators must undergo professional training and be familiar with the operating procedures and safety precautions of the equipment. Before starting the equipment, a detailed inspection should be conducted to ensure that the equipment is in good condition. During the operation, it is strictly prohibited to modify equipment parameters and dismantle safety protection devices without authorization.

#c.  Hazard identification

Enterprises should conduct regular hazard identification and risk assessment, and develop corresponding emergency plans. For example, during battery welding, attention should be paid to fire and explosion prevention, necessary fire-fighting equipment should be equipped, and good ventilation should be maintained.

2. Equipment maintenance and upkeep

#a.  Daily inspection

Operators should conduct daily inspections of the equipment before the start of each shift, including checking whether the electrical connections of the equipment are secure, whether the mechanical components are loose or worn, and whether the lubrication system is normal. Problems should be reported and dealt with in a timely manner.

#b.  Regular maintenance

Enterprises should develop detailed equipment maintenance plans and regularly maintain and repair equipment. For example, regularly replacing lubricating oil, checking the functionality of electrical components, calibrating instruments and meters, etc., to ensure that the equipment is always in optimal condition.

#c.  Fault handling

When the equipment malfunctions, the operator should immediately stop the operation of the equipment and notify the maintenance personnel for handling. Without permission, operators are not allowed to dismantle and repair equipment without authorization, in order to avoid causing greater losses or safety accidents.

3. Safety education and training

#a.  New employee training

After new employees join, the company should provide them with systematic safety education and training, including safety production laws and regulations, company safety management system, job safety operation procedures, etc., to ensure that new employees have basic safety awareness and operational skills.

#b.  Regular safety drills

Enterprises should regularly organize safety drills, simulate various unexpected situations, and improve employees' emergency response capabilities and safety awareness. For example, conducting fire evacuation drills, chemical leak handling drills, etc., to ensure that employees can respond quickly and effectively in emergency situations.

4. Safety management mechanism

#a.  safety responsibility system

Enterprises should establish a sound safety responsibility system, clarify the safety responsibilities of management personnel and operators at all levels, and form a good situation of full participation and joint management.

#b.  Safety inspection and rectification

Enterprises should conduct regular safety inspections and promptly rectify any hidden dangers discovered. For major safety hazards, a special rectification plan should be formulated and the rectification effect should be tracked to ensure that the safety hazards are completely eliminated.

The safe operation and maintenance of the lithium battery pack production line is a long-term and arduous task that requires the joint efforts of all employees in the enterprise. By formulating and implementing strict safety operating procedures and equipment maintenance plans, strengthening safety education and training, and safety management mechanisms, enterprises can effectively prevent the occurrence of safety accidents, ensure the safety and health of employees, and improve production efficiency and product quality. I hope the above guidelines can provide useful references for the safety management of your pack battery production line.