Product Feature Description:
2、Mainly Used For Square And Soft Pack Lithium Battery Ear Welding, Nickel Conversion Welding, Busbar Welding, Explosion-Proof Valve Welding, Shell Sealing Welding, Injection Port Welding, Etc。
3、Longmen Style Motion Structure, Large Surface Stroke Working Welding Range。
4、Operated With Precision Guide Rail Transmission And Equipped With High Response Servo Motors, It Has High Precision And Fast Speed。
24H Service Hotline：19928807536
Product Description
Functional Positioning and Target User Adaptation
The Longmen Type Fiber Optic Continuous Laser Welding Machine is designed for industrial manufacturers and assembly lines requiring precise welding of battery components, especially in sectors utilizing a battery sorting machine supplier. Its functionality targets producers of lithium battery sorting machine solutions needing reliable, repeatable welding for small to complex parts. By enabling compatibility with existing battery cell sorting machine systems, this welding machine supports efficient integration into battery cell grading equipment setups. Suitable for high-volume operations, it addresses manufacturers’ needs for accuracy and throughput in battery pack assembly, including applications involving high-performance lithium ion cells where welding quality directly impacts product safety and durability.
Technical Features and Measurable Specifications
This welding machine incorporates a gantry-style motion structure coupled with precision guide rail transmission and servo motors, achieving positioning accuracy of ±0.05 mm with repetitive precision at ±0.01 mm. The adjustable laser power ranges from 10% to 100%, accommodating diverse welding requirements on materials common in cell sorting machine applications. Parameters such as welding speed (10–100 mm/s), frequency adjustment (30-5 KHz), and fiber optic core diameters (20–100 μm) enable fine control over output quality. Optional CCD visual positioning and automatic focal length measurement enhance accuracy and ease of operation, critical for battery cell grading equipment where consistent weld integrity is paramount. Power consumption remains optimized despite performance levels up to 6000W, ensuring cost-effectiveness in lithium battery sorting machine facilities.
Industry Applications and Real-World Integration
The system serves key roles in lithium battery manufacturing environments requiring faultless welding on components integral to battery sorting machine supplier functions. Industries utilizing battery cell sorting machine technology benefit from its application in nickel conversion welding, busbar soldering, and shell sealing within battery pack production. Its high precision and flexibility allow manufacturers to reduce defects and improve throughput while maintaining compliance with stringent quality standards for safety devices like explosion-proof valves. Integration with automated production lines and battery cell grading equipment streamlines workflow, supporting end-to-end process efficiency. This solution thereby enhances operational reliability and aligns with sector demands for advanced welding in lithium battery systems.
Product Advantages
Structural and Design Advantages
The design incorporates a robust Longmen gantry-style framework that supports a large welding range, facilitating complex planar geometric welding with stable, pollution-free laser output. System modularity ensures seamless compatibility with battery sorting machine supplier production lines, while the combination of high-response servo motors and precision guide rails delivers consistent weld positioning critical for battery cell sorting machine setups. The flexible laser modes—continuous or modulation—and adjustable power ranges enable tailored configurations ideal for battery cell grading equipment applications. Optional integrated CCD visual positioning and automatic focal length measurement systems improve setup efficiency, supporting adaptability across different battery manufacturing requirements with minimal system downtime.
Performance, Usability, and User Value
This laser welding machine enhances productivity through rapid positioning speeds, high welding accuracy, and reduced maintenance demands, yielding a superior return on investment in lithium battery sorting machine operations. User-centric CNC programming software simplifies complex weld paths, accommodating battery sorting machine manufacturer workflows with minimal operator training. The fiber laser source ensures deep melting and smooth, defect-free welds which increase battery pack durability essential in battery cell sorting machine quality assurance. Additionally, its lower electricity consumption and stable power unit reduce operational costs. Overall, this welding system provides manufacturers with reliable, precise control essential for maintaining the high standards expected from battery cell grading equipment-oriented production.
Main Features Of The Product
2.For Fast And Precise Welding, Fiber Lasers Have A Series Of Advantages Such As High Beam Quality, Stability And Reliability, Low Operating Costs, And Small Size, Making Them The Preferred Equipment For Lithium-Ion Laser Welding Processing。
3.High Lifespan Gantry Dual Drive Motion Platform Cabinet, Gantry Style Motion Structure, Large Surface Travel Welding Range, High Photoelectric Conversion Efficiency, And Excellent Beam Quality。
4.Operated With Precision Guide Rail Transmission And Equipped With High Response Servo Motors, It Has High Precision And Fast Speed。
5.Laser Welding Has Fine Spots, High Melting Depth, Small Taper, High Precision, And A Smooth Welding Surface Without Bubbles; Laser Welding Processing Is Pollution-Free, With A Small Heat Affected Area And Minimal Deformation。
6.PC Industrial Computer, Welding Cnc Programming System, Welding Software Editing Is Simple And Easy To Learn。
7.The Laser Power Is Adjustable, Consumes Less Electricity, And Requires No Daily Maintenance。
8.Automatic Top Pressure Welding Device Reduces Welding Fixture Requirements。
9.Support The Addition Of Ccd Visual Positioning System And Automatic Focal Length Measurement System Functions。
| Laser Power | 1500W/2000W/3000W/4000W/6000W | Laser Wavelength | 1080 |
| Adjustable Power Range | 10-100% | Welding Speed | 10-100mm/s |
| Adjust Frequency | 30-5KHZ | Positioning Accuracy | ±0.05mm |
| Repetitive Positioning Accuracy | ±0.01mm | Rapid Positioning Accuracy | 1000mm/Sec (Xy Axis), 500mm/Sec (Z-Axis) |
| Fiber Optic Core | 20um/50pm/100pm(Optional Depending On Application Requirements) | Operation Mode | Continuous/Modulation |
| Whole Machine Weight | <900KG | External Dimensions | L1560xW1350xH2050mm |
| Beam Quality | <1.4㎡ | Laser Power Adjustment Range | 1-100 |
| Laser Light Output Mode | CW/PWM | Power Stability | ≦3% |
| Laser Focusing Focal Length | F=180mm | CCD Positioning Accuracy | 0.01mm (Optional) |
| Maximum Processing Size | 800*600mm/1000*800 | Ambient Temperature | 5-45℃ |
| Welding Range | X-Axis800mm/1000mm | Cooling System | External Water Cooling |
| Y-Axis600mm/800mm | Whole Machine Power Consumption | 3.5KW(2000W) / 5.5KW(3000W) / 8 KW(4000W) / 10KW(6000W) | |
| Z-Axis400mm | Electricity Demand | 380V/50Hz | |
| Overall Dimensions (Length X Width X Height) | 1200mmx1400mmX2000mm/1400mmX1600mmX2000mm | ||
Use Scenarios
Lithium Battery Pack Assembly Integration
Within lithium battery manufacturing plants, the Longmen Type Fiber Optic Continuous Laser Welding Machine is employed to perform precise ear welding and shell sealing necessary for assembling battery packs. Its capacity to execute complex welding on small components meshes with battery sorting machine supplier protocols, ensuring consistent quality in battery cell sorting machine workflows. The high-precision positioning and laser control minimize defect rates and allow real-time adjustments aligned with battery cell grading equipment requirements. This integration facilitates automated production line synergy, optimizing throughput while adhering to industry standards and safety regulations pertinent to lithium battery sorting machine manufacturing environments.
Automotive and Industrial Battery Safety Component Production
The machine’s application extends to welding explosion-proof valves and busbars within battery modules used in electric vehicles and power tools. Operating within environments demanding stringent quality controls consistent with battery sorting machine manufacturer criteria, it delivers uniform weld strength essential for battery cell sorting machine durability and safety. The system’s adjustable laser power and modulation options ensure adaptability for diverse metal thicknesses encountered in battery cell grading equipment. Integration with existing manufacturing execution systems enables data-driven process controls, fulfilling compliance mandates and reinforcing product reliability in high-stakes sectors dependent on precision welding throughput.
Product Details Display
Brand Sports Rail Module
FAQ
What materials can the Longmen Type Fiber Optic Continuous Laser Welding Machine weld?
Our laser welding machine is optimized for high melting point metals including copper, aluminum, nickel, stainless steel, carbon steel, and various non-ferrous metals, ensuring precise and clean welds suitable for applications like lithium battery assembly and electronic components.
Can you customize the welding range and laser power for specific production needs?
Yes, we offer multiple laser power options from 1500W to 6000W with adjustable power ranges of 10-100%, and welding range variations to fit your application. Custom configurations ensure the machine meets your exact operational requirements.
Is installation and after-sales support available for your battery cell sorting machine?
We provide comprehensive installation guidance and technical support for all our equipment, including your battery cell sorting machine. Our expert team assists with setup, training, and maintenance to ensure optimal performance on your production line.
How long does delivery take for standard and customized equipment?
Standard equipment usually ships within 3-5 days. For customized products, delivery requires approximately 30 days. For inquiries about lead times or bulk orders of your lithium battery sorting machine, contact us for precise scheduling information.
Service Hotline
Shenzhen Headquarters: Block A, 3rd Floor, Building 1, Houhai Xufa Technology Park, No. 8 Zhenxing Road, Loucun, Xinhu Community, Guangming New District, Shenzhen, Guangdong Province, China
Zhejiang Office: No. 45, 6th Street, Wuzhong South Road, Changcheng Economic Development Zone, Yongkang City, Jinhua City, Zhejiang Province
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