Product Feature Description:
2、三菱 PLC+ 进口松下伺服控制单元 +4 探针设计，性能稳定使用寿命长。
3、一体式工业级电脑触摸屏，实时记录分选数据，操作简单方便。
4、整机核心部件采用高端进口，控制精密，故障率低。
24H Service Hotline：19928807536
Product Description
Functional Positioning for Industrial Battery Quality Control
This solution is engineered for manufacturers and laboratories focusing on cylindrical lithium battery quality assurance. The 10 Level Fully Automatic Lithium Battery Sorting Machine provides automated, multi-level classification, serving as a critical component for battery test equipment manufacturers and battery test equipment company operations. Its capacity to sort various battery sizes with minimal fault rates ensures accurate grading and quality control, catering specifically to battery pack testing equipment needs across production lines looking to enhance process efficiency and consistency.
Advanced Technical Features and Precision Measurement
Equipped with Mitsubishi PLC and Panasonic servo control units, this battery testing machine ensures reliable operational stability. Utilizing a 4-probe system, it delivers accurate voltage and internal resistance measurements vital for battery pack tester functions. The integration of an industrial-grade touchscreen allows operators to monitor sorting parameters and real-time data effectively. Performance metrics include a sorting speed exceeding 4000 cells per hour and fault rates under 2%, aligning with stringent standards expected from battery testing equipment suppliers offering high-precision battery pack test systems.
Industry Application and Operational Value in Manufacturing
Designed for incorporation into production workflows of power batteries, electric vehicles, and electronic component manufacturing, this battery testing machine enhances efficiency in automated sorting tasks. The unit improves output consistency, reduces manual labor, and elevates quality assurance protocols essential for battery test equipment manufacturers. Its application spans quality control stations, repair centers, and R&D labs, providing comprehensive classification capabilities as a dependable battery pack testing equipment solution that integrates seamlessly into existing battery assembly and testing infrastructures.
Product Advantages
Structural and System Design Benefits
The machine’s rugged aluminum alloy frame with electrostatic powder coating ensures durability against scratches, rust, and static interference, reinforcing product longevity. The modular design facilitates easy integration with existing battery pack testing equipment setups, simplifying upgrade paths for battery test equipment company environments. Precision belt transmission optimizes throughput without compromising alignment or measurement accuracy, making it highly suitable for use by battery testing equipment suppliers prioritizing robust system architectures.
Performance and Usability Enhancements
Operators benefit from intuitive touchscreen controls and automated parameter adjustments, streamlining sorting processes to meet diverse battery specifications efficiently. The low battery loss rate under 0.1% and consistent voltage accuracy demonstrate the machine’s exceptional reliability as a battery pack tester. These features collectively reduce downtime and improve throughput, delivering measurable ROI for battery test equipment manufacturers. Enhanced alarm systems further improve usability by providing prompt fault notifications, ensuring operational continuity in busy production or testing environments.
产品主要特点
2、每小时完成圆柱成品电芯分选数量 4000 支以上。
3、机械结构设计简洁大方，系统性能稳定。
4、便于操作的界面，带有一键生成功能，只需要起始电压内阻，输入相应间隔，即可完成参数的设定。
5、采用 PLC+ 上位机控制方式，上位机实时记录并显示分选数据。
6、带有手动修改参数功能，可以针对每个档位进行微调，也可使用一键修改功能进行调整。
7、采用三菱 PLC+ 进口松下伺服控制单元 +4 探针设计。
8、采用一体式工业级电脑，人机交互简单方便。
9、故障信息提醒功能，故障声光报警，可快速诊断故障。
10、铝合金结构，静电粉末喷涂工艺，耐刮，防锈，防静电。
| 适用电池规格 | 18-32 | 气源规格 | 1/CFM |
| 生产效率 | 50-70PPM | 故障率 | ＜2% |
| 分选档位 | 10+1档（10个良品，1个NG） | 传输方式 | 皮带传输 |
| 测试仪 | 日置3561/和普（3560/3561） | 产品损失率 | ＜0.1% |
| 电压精度 | 0.1% 根据内阻仪而定 | 外形尺寸 | 1275*860*1524mm |
| 内阻精度 | 0.5% 根据内阻仪而定 | 设备重量 | 150KG |
| 电源规格 | 220V 50/60HZ 800W | 应用场景 | 圆柱电池大批量分选 |
Use Scenarios
Automated Sorting in High-Volume Battery Assembly Lines
In a manufacturing environment producing cylindrical lithium batteries, this battery testing machine serves as a frontline quality control tool. It automates the classification process, handling up to 4000 cells per hour to maintain consistent product quality. The system’s 10-level sorting capability, combined with fault detection, ensures compliance with rigorous industry standards. Integration with battery pack testing equipment allows seamless data flow into production systems, optimizing throughput and minimizing manual inspection efforts, a key factor for battery testing equipment suppliers servicing high-output operations.
Quality Control and Research & Development Laboratories
Within R&D and QC laboratories focusing on battery performance characterization, the device acts as an advanced battery pack tester capable of fine-tuned grading based on internal resistance and voltage. Its precise data recording and multi-level sorting provide critical insights for development cycles and failure analysis. The compact and reliable design facilitates compliance with testing protocols while supporting flexible parameter adjustments. By integrating this battery pack test system, facilities enhance their analytical capabilities, contributing to product innovation and quality improvements demanded by battery test equipment manufacturers worldwide.
产品细节展示
进口三菱PLC控制
FAQ
What battery sizes does the 10 Level Fully Automatic Lithium Battery Sorting Machine support?
Our sorting machine is designed for cylindrical lithium batteries with diameters ranging from 18 mm to 32 mm, including popular sizes such as 18650, 21700, 26650, 26700, and 32700. This versatility ensures compatibility across multiple battery pack applications, making it a reliable choice for your battery test equipment needs.
Can you customize the sorting parameters for different production requirements?
Yes, we provide flexibility by allowing you to manually adjust sorting parameters or use one-click adjustment for each classification level. This feature enables tailored performance for your specific use cases, optimizing efficiency in your battery sorting processes with our battery pack testing equipment.
What support do you offer for machine installation and maintenance?
We provide comprehensive technical assistance including installation guidance and maintenance support to ensure smooth operation. Our team is available to troubleshoot issues promptly and help maintain the sorting machine's performance and longevity, reducing downtime in your production environment.
How do you ensure product quality with minimal battery loss and errors during sorting?
Our machine employs a 4-probe design for accurate voltage and internal resistance measurements, combined with Mitsubishi PLC and Panasonic servo controls to maintain a fault rate below 2% and a battery loss rate under 0.1%. This guarantees precise sorting essential for quality control in battery manufacturing.
Service Hotline
Shenzhen Headquarters: Block A, 3rd Floor, Building 1, Houhai Xufa Technology Park, No. 8 Zhenxing Road, Loucun, Xinhu Community, Guangming New District, Shenzhen, Guangdong Province, China
Zhejiang Office: No. 45, 6th Street, Wuzhong South Road, Changcheng Economic Development Zone, Yongkang City, Jinhua City, Zhejiang Province
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