Product Feature Description:
2. Scan Code Function Can Be Added To Record Test Data
3. Different Power Tests Can Be Customized According To Requirements.
24H Service Hotline：19928807536
Product Description
Targeted Solutions for Battery Manufacturing Precision
This system serves as an essential asset engineered specifically for battery manufacturers and testing facilities requiring high-precision sorting of lithium-ion cells. By delivering reliable battery cell grading equipment functionalities, it facilitates the classification and selection of cells based on electrical, dimensional, and safety parameters. As a specialized battery cell sorting machine, it streamlines quality control workflows, optimized for integration into battery pack assembly lines. The solution meets the demands of OEMs and battery assembly experts who rely on exact data to ensure product consistency and conformity in high-volume environments, supporting both throughput and accuracy requirements.
Core Technical Capabilities and Measurable Performance
Incorporating state-of-the-art sensors and automated grading algorithms, this lithium battery sorting machine achieves superior accuracy in cell attribute measurement such as internal resistance, voltage, and capacity variance. The machine’s modular design supports variable batch sizes and offers flexible configuration to adapt to different cell geometries. Real-time data logging and seamless communication with factory control systems allow for precise sorting, traceability, and data-driven process improvements. As advanced battery cell grading equipment, it complies with stringent industry standards, balancing throughput speed with exacting selection criteria to minimize downstream defects and enhance pack reliability.
Application Spectrum and Industry Impact
Widely adopted across power battery production lines, electric vehicle battery assembly plants, and energy storage device manufacturing, this cell sorting machine delivers critical sorting stages that underpin battery safety and performance standards. Its role within production ecosystems includes initial cell verification, degradation analysis, and final batch grading, empowering enterprises to achieve compliance with international quality auditing and testing protocols. By reducing manual inspection and automating classification, it supports lean manufacturing principles while directly contributing to improved yield rates. Thus, the technology provides measurable ROI enhancements for battery sorting machine manufacturers and battery sorting machine suppliers striving to elevate product quality.
Product Advantages
Structural and System Design Efficiency
The design of this battery cell sorting machine prioritizes modularity and scalability, allowing easy adaptation to growing production volumes or evolving cell types. Components facilitating precise cell handling are optimized to minimize mechanical stress, ensuring safety throughout the sorting process. Integration capabilities with upstream and downstream equipment reflect a system engineered for seamless factory automation adoption. The lithium battery sorting machine features robust control architectures supporting multi-parameter testing, while data output conforms to universal battery cell grading equipment standards, enabling interoperability with enterprise resource planning systems. This architectural foresight positions it as a future-ready solution among battery sorting machine suppliers and battery sorting machine manufacturers.
Operational Performance and User-Centric Value
Performance-wise, the machine delivers rapid sorting cycles without compromising classification accuracy, enhancing throughput in high-demand production settings. User interfaces are designed for straightforward programming and diagnostics by technical operators, reducing training overhead and downtime. Enhanced safety features and error-proof mechanisms preserve battery cell integrity while complying with regulatory mandates. This comprehensive approach maximizes uptime and quality consistency, underpinning the strategic goals of battery sorting machine manufacturer clients focusing on process optimization and quality assurance. The system’s adaptability further supports customization according to unique cell grading parameters requested by different industry stakeholders.
Main Features Of The Product
2. Seven Testing Items (Open Circuit Voltage, Ac Internal Resistance, Discharge Test, Discharge Overcurrent Test, Short Circuit Protection Test, Charging Test, Charging Protection Test).
3. Maximum Charging Current (15a), Over Discharge Current (120a). (Can Be Customized According To Needs)
4. The Maximum Test Voltage Is 110v. (Can Be Customized According To Needs)
5. The Test Project Is Programmable And Supports One Upper Computer Software To Control Multiple Devices.
6. Supports Serial Port, Network And Upper Computer Communication, And Supports Charging Activation Function.
| Product Name | Comprehensive Battery Tester | Equipment Operating Temperature | 0-35℃ |
| Product Model | CBCS Series Desktop/Cabinet Style | Voltage Range | 0-150V |
| Voltage And Current Resolution | 1mV、1mA | Internal Resistance Range | 0-2000mΩ，Accuracy 0.01mΩ |
| Equipment Weight |
Desktop：25KG Cabinet Style：156KG |
Overcharge Current | 0-250A，Accuracy ±0.1‰ |
| Environmental Temperature For Use | 1-50C | Overdischarge Current | 0-1000A，Accuracy ±0.1‰ |
| Environmental Humidity For Use | 0-90%RH | Short Circuit Time | 0-2mS, Accuracy ±0.1‰ |
| Input Power Supply | AC220V+15% | Scan Code Test | 1-36b |
| Chassis Size | Cabinet Style H:1195mm*L:990mm*W:670mm | ||
Use Scenarios
Precision Grading in Electric Vehicle Battery Production
In the automotive battery manufacturing environment, this battery cell sorting machine functions as a critical quality control node by ensuring that only cells meeting precise electrical and safety criteria proceed to module assembly. The machine’s compliance with stringent automotive quality standards supports manufacturers in meeting rigorous regulatory requirements for battery safety and longevity. Through integration with line control systems, it enables just-in-time data feedback, facilitating rapid decision-making and throughput balancing. By automating the sorting of thousands of cells daily, this lithium battery sorting machine enhances traceability and reduces human error in high-stakes battery pack production.
High-Volume Cell Sorting for Energy Storage Manufacturers
Energy storage system producers benefit from deploying this battery cell grading equipment in their incoming inspection and batch qualification stages. Within this high-throughput context, the cell sorting machine delivers consistent grading performance critical to maintaining uniform battery bank characteristics and operational reliability. Its flexible configuration and communication interfaces allow easy incorporation into existing plant automation frameworks. By standardizing the selection of battery cells with verified electrical parameters, the solution supports compliance with international certifications and minimizes rework costs, positioning the battery sorting machine supplier as a partner aligned with industrial efficiency and sustainability goals.
FAQ
What types of batteries is the Battery Pack Comprehensive Tester suitable for?
Our tester is designed primarily for finished lithium-ion battery packs, supporting precise performance evaluations including voltage, internal resistance, discharge, and protection testing. It is flexible enough to accommodate various battery specifications through customizable testing protocols.
Can you customize the testing parameters and projects for different industrial needs?
Yes, we provide customizable power tests and programmable test projects tailored to your specific battery type or testing criteria. This allows integration of our tester into diverse workflows, whether for quality control or R&D in battery manufacturing.
What installation support do you offer for your battery sorting machine supplier customers?
We assist with the installation and integration of our equipment, ensuring seamless connectivity via serial port, network, or upper computer software. Our technical team supports configuration for both desktop and cabinet-style models to fit your production environment.
How do you handle order lead times, especially for customized battery sorting machine manufacturer equipment?
Standard units typically ship within 3-5 days, while customized or non-standard models may require up to 30 days due to tailored configurations. We communicate clearly on delivery schedules and provide ongoing support during the production process.
Service Hotline
Shenzhen Headquarters: Block A, 3rd Floor, Building 1, Houhai Xufa Technology Park, No. 8 Zhenxing Road, Loucun, Xinhu Community, Guangming New District, Shenzhen, Guangdong Province, China
Zhejiang Office: No. 45, 6th Street, Wuzhong South Road, Changcheng Economic Development Zone, Yongkang City, Jinhua City, Zhejiang Province
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