Product Feature Description:
2. Welding 18650 And 26650 Cylindrical Battery Cells To Achieve Series Parallel Welding Of Battery Cells During The Battery Pack Assembly Process
3. Adopting 135 ° Rotating Welding Head Welding And Automatic Belt Transmission Fixture
4. Device Support Function Upgrade Customization
① The System Displays The Welding Path In Real-Time And Automatically Calculates The Welding Parameters
② Real Time Pressure Tracking System, Automatically Detecting Solder Joints For Easy Quality Monitoring.
24H Service Hotline：19928807536
Product Description
Targeted Solution for Industrial Battery Pack Assembly
Designed specifically for manufacturers involved in lithium battery pack assembly line operations, this welding machine expertly supports the assembly of cylindrical lithium batteries like 18650 and 26650 cells. As a sophisticated device suitable for integration by a battery pack line supplier or battery pack line manufacturer, it facilitates both series and parallel welding configurations. This equipment meets the demands of large-scale battery production line environments, delivering controlled, reproducible welds essential for high-quality battery pack output and optimized manufacturing workflows. Its robust design addresses industry requirements for scalable, automated battery assembly processes.
Advanced Technical Capabilities and Specifications
The machine features an eight-axis system and a 135° rotating double-sided welding head allowing precise spot welding of nickel-plated steel, copper, and pure nickel materials with welding accuracy up to 0.1 mm. Real-time welding path visualization, automatic pressure tracking, and defect detection provide comprehensive quality monitoring, critical within any battery pack production line solutions. Coupled with independent platform operations and adjustable welding parameters, the machine accommodates diverse welding scenarios with a production capacity reaching 3600 units per hour. Additional specifications such as forced water circulation cooling and multi-pulse welding power supplies further ensure stable performance in high-throughput battery pack assembly line setups.
Integration and Real-World Applications in Battery Production
This welding system effectively addresses the needs of sectors relying on high-precision battery production line processes, including electric vehicle battery manufacturing, power tools, and communication equipment. Its modular construction and upgrade potential allow seamless integration within existing battery pack line manufacturer operations, enhancing both efficiency and product consistency. The welding machine supports complex battery pack design demands through customizable welding paths and automated defect rectification, reducing downtime in battery pack production line environments. This device enables manufacturers to maintain stringent quality compliance throughout lithium battery pack assembly line workflows, increasing overall product reliability and market competitiveness.
Product Advantages
Structural and Design Benefits for Battery Manufacturing
The welding machine incorporates a modular design that facilitates adaptability to evolving battery production line requirements. Its aluminum alloy skeleton ensures structural rigidity while acrylic protection plates guarantee operator safety and clear process visibility. The independent left and right welding platforms offer operational flexibility uncommon in standard battery pack production line solutions, allowing simultaneous welding with distinct parameters. Combined with an intelligent automatic belt transmission and eight-axis synchronized control, this welding device exemplifies advanced system integration, making it a preferred choice among battery pack line suppliers focused on scalable assembly technologies.
Performance and Usability Enhancements for Optimal Output
From a user experience perspective, the machine excels in balancing complexity and operational efficiency within battery pack assembly line contexts. Its CAD-based manual programming interface reduces setup times while production counting with automatic stoppage ensures adherence to output targets without manual intervention. The real-time quality monitoring systems provide immediate feedback for weld integrity, minimizing defect rates and rework. Water-cooled power supplies and adjustable welding pressures contribute to system stability and longer component lifespan. Collectively, these features offer battery pack line manufacturers an optimal blend of high throughput, precision, and ease of maintenance essential for competitive battery production line performance.
Main Features Of The Product
2、The Left And Right Platforms Can Be Operated Independently, And Welding Paths Can Be Set Independently According To Different Welding Requirements。
3、Explosion Welding And Virtual Welding Equipment Automatically Alarm, Manual Adjustment Of Automatic Area Welding Repair, Single Point Welding Repair。
4、Using Taiwan's Silver Wire Rod Guide Module, It Has High Precision, Low Noise, Smooth Sliding, And Durability。
5、High Definition Lcd Touch Screen, Interactive Human-Machine Interface With Simple And Convenient Operation。
6、Manual Programming, Cad Mapping, Importing Spot Welding Paths, And Quickly Implementing Programming. Easy To Learn, Ordinary Workers Can Set It Up。
7、Energy Switching Function, Capable Of Storing 4 Sets Of Energy Modes, Automatically Switching Between Different Welding Energies For Different Materials。
8、Production Counting Function, Set Production Quantity, And Automatically Stop Production To Achieve Output。
9、Welding Needle Compensation Function, Set The Number Of Welding Needles, And Automatically Remind To Perform Welding Needle Maintenance After Reaching The Number Of Times。
10、The Manual Debugging Function Allows For Fine-Tuning Of The Welding Head And Saving Of Spot Welding Parameters For Each Point (Facilitating The Modification Of The Coordinates Of The Welding Points), As Well As Adjustment Using The One Click Calibration Function。
11、Adopting A Through Type Design Structure (Capable Of Both Forward And Backward Movement), It Can Be Connected To The Production Line For Continuous Use. After Welding, It Can Be Removed From The Assembly Line Side。
12、Aluminum Alloy Skeleton, Imported Acrylic Protective Plate, Beautiful And Elegant, Strong Sense Of Technology, Visual Operation Improves Production Safety Factor。
| Production Efficiency | 3600PCS/H | Welding Power Supply | Multi Pulse, Transistor (Optional) |
| Welding Thickness | 0.02-0.3(Depending On The Selected Power Supply) | Welding Head Rotation Angle | 135° |
| XY Axis Welding Stroke | 500MM*360MM | Sports Style | Automatic Continuous |
| XY Axis Welding Accuracy | 0.1MM | Welding Pressure | 5KG/F(Adjustable) |
| Cooling Method | Forced Water Circulation Cooling | External Dimensions | 1400*1000*1680mm |
| Power Consumption | 0.8KW During Busy Hours And 0.2KW During Idle Hours | Equipment Weight | 330KG |
| Power Specifications | Single-Phase 220V 50/60HZ 2KW | Application Scenarios | Large Scale Welding Of Cylindrical Batteries, Welding Of Special-Shaped Nickel Sheets |
Use Scenarios
Precision Welding in Cylindrical Battery Manufacturing Environments
In manufacturing setups specializing in 18650 and 26650 cylindrical battery cells, the system provides exact spot welding necessary to secure nickel-plated steel and copper battery components reliably. Integrated into a battery pack assembly line, the machine’s double-sided rotating welding head allows for efficient series and parallel cell bonding, increasing throughput without compromising quality. Its real-time welding path visualization and automatic defect detection align with stringent industry standards, improving process control and product traceability. This solution fits seamlessly within battery pack production line infrastructures requiring consistent, repeatable welding results and compliance with high-volume production demands.
battery pack production line Integration for Automotive and Electronics
Within automotive battery pack assembly and electronic device battery production line contexts, the machine’s modular structure and customizable welding pathways support complex battery geometries and diverse material sets. This flexibility enables battery pack line manufacturers to adjust production for varying batch sizes or specifications without significant downtime. The automatic pressure tracking system ensures welding quality remains within tight tolerances crucial for safety and performance certifications. Consequently, this welding machine enhances workflow efficiency and product consistency in modern battery pack line supplier operations, directly contributing to reduced cycle times and improved yield in demanding industrial environments.
Product Details Display
Automatic Sensing Fixture Belt Transmission
FAQ
What types of battery cells are compatible with your welding machine?
Our welding machine supports spot welding for 18650 and 26650 cylindrical lithium battery cells. It handles nickel-plated steel, copper, and pure nickel materials, ensuring versatile use in your battery pack production line.
Can the welding parameters be customized for different battery pack designs?
Yes, we offer customization and modular upgrades to fit various welding requirements. Our system allows independent platform settings and programmable welding paths to meet complex demands in your battery pack assembly line.
Do you provide support for machine installation and integration into existing production lines?
We assist with the installation process and advise on integrating our equipment into your current battery pack line production setup. Our technical team ensures smooth deployment to optimize your manufacturing workflow.
How do you ensure consistent welding quality during production?
Our machine features real-time pressure tracking, solder joint detection, and automatic defect alerts. These quality control measures support stable output and reduce rework in your battery pack production line operations.
Service Hotline
Shenzhen Headquarters: Block A, 3rd Floor, Building 1, Houhai Xufa Technology Park, No. 8 Zhenxing Road, Loucun, Xinhu Community, Guangming New District, Shenzhen, Guangdong Province, China
Zhejiang Office: No. 45, 6th Street, Wuzhong South Road, Changcheng Economic Development Zone, Yongkang City, Jinhua City, Zhejiang Province
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