Product Feature Description:
2、Welding Cylindrical Cells Such As 18650/21700/26650/26700/32700/32140 In Series And Parallel During Battery Pack Assembly Process。
3、Using A 135 ° Rotating Welding Head For Welding, Suitable For Welding Irregular Nickel Sheets。
4、Equipment Support Function Upgrade Customization
①MES Real Time Production Statistics Of The System。
②Real Time Pressure Tracking System, Solder Joint Detection, Quality Monitoring。
24H Service Hotline：19928807536
Product Description
Targeted Industrial Solution for High-Volume Battery Assembly
The Fully Automatic Single-Sided Power battery spot welding machine caters to manufacturers and contractors specializing in lithium-ion battery pack assembly. By integrating with production lines assembling cells like 18650, 21700, and larger cylindrical formats, it provides a reliable welding process for nickel-plated steel, copper, and pure nickel tabs. This battery welding machine supplier ensures adaptability through modular design and supports customer requirements with available configurations. The system targets industrial users seeking precision and throughput optimization in battery tab welding machines for both series and parallel configurations.
Technical Specifications and Innovative Features
Equipped with a 135° rotating welding head, this battery spot welding machine accommodates irregular nickel sheets to ensure consistent weld quality and reduce error rates. It features a high-definition LCD interface for real-time programming and interactive control, supporting manual inputs and automated MES-based production statistics. The machine offers continuous welding accuracy at 0.1 mm with adjustable pressure settings and utilizes forced water circulation cooling to maintain operational stability. Aluminum alloy construction with electrostatic coating and acrylic protective shields complements the robust design, making it a top-tier spot welding machine for battery manufacturing requiring precision and durability.
Industry Applications and Operational Advantages
In high-volume environments such as electric vehicle battery pack production, power tools, and electronic device manufacturing, this custom battery welding machine ensures consistent quality and production efficiency. It effectively welds battery cell tabs and protective plates, compliant with industry standards for durability and electrical connectivity. By integrating welding pressure monitoring and solder joint detection, it reduces defects and supports process optimization. This battery welding machine contributes to streamlined workflows and enhanced reliability throughout battery pack assembly lines, meeting operational demands across diverse market sectors.
Product Advantages
Advanced Structural and System Design
The modular structure of this battery spot welding machine features a single-sided automatic welding layout that guarantees stability, noise reduction, and operational efficiency. Its 135° rotating welding head adapts dynamically to variable tab shapes and positions, supporting a broad range of nickel sheet configurations relevant to battery tab welding machine applications. The aluminum alloy frame with electrostatic coating extends equipment longevity while the acrylic protective board enhances operator safety. This design allows seamless integration into existing production lines and supports multi-platform operation with independent or concurrent workstations, fulfilling requirements typical for a professional battery welding machine supplier.
Superior Performance and Operational Usability
Offering welding precision down to 0.1 mm and adjustable welding pressure, this battery welding machine delivers uniform weld quality essential for battery pack longevity and safety. The interactive LCD touch screen streamlines programming, enabling quick setup and CAD path imports, which minimize downtime during production changes. Real-time pressure tracking and automatic welding defect alarms improve quality assurance and minimize waste. This spot welding machine for battery manufacturing is engineered for ergonomic ease and process reliability, maximizing throughput at up to 3600 pieces per hour while maintaining consistent welding quality across varying materials and thicknesses.
Main Features Of The Product
2、The Raised Design Can Also Be Applied To The Automatic Welding Of Protective Plates For Various Pack Schemes。
3、It Can Work On Both Left And Right Platforms Without Interfering With Each Other, Or Only Use A Single Platform。
4、Using Taiwan's Silver Wire Rod Guide Module, It Has High Precision, Low Noise, Smooth Sliding, And Durability。
5、According To The Slot Position Of The Nickel Sheet, The Welding Direction Can Be Adjusted, And The Maximum Rotation Angle Of The Welding Needle Is 135 °, Effectively Avoiding Welding Errors Caused By Inability To Rotate The Angle。
6、Explosion Welding And Virtual Welding Equipment Automatically Alarm, Manual Adjustment Of Automatic Area Welding Repair, Single Point Welding Repair。
7、Manual Programming, Cad Mapping, Importing Spot Welding Paths, And Quickly Implementing Programming. Easy To Learn, Production Line Workers Can Fully Handle It。
8、High Definition Lcd Touch Screen, Interactive Human-Machine Interface With Simple And Convenient Operation。
9、Independently Develop Various Automated Intelligent Systems To Facilitate Device Operation And Help Improve Production Efficiency. Equipped With Energy Switching Function, Production Counting Function, Welding Needle Compensation Function, Manual Debugging Function, Etc。
10、Aluminum Alloy Structure, Electrostatic Powder Coating Process, Scratch Resistant, Rust Proof, Anti-Static。
11、Imported Acrylic Protective Board, Beautiful And Stylish With Strong Technological Sense, Visual Operation Improves Production Safety Factor。
| Productivity | 3600PCS/H | Welding Power Source | Multi Pulse, Transistor (Optional) |
| Welding Thickness | 0.02-0.3(Depending On The Selected Power Supply) | Cooling Method | Forced Water Circulation Cooling |
| XY Axis Welding Stroke | 600MM*400MM | Sports Style | Automatic Continuous |
| XY Axis Welding Accuracy | 0.1MM | Welding Pressure | 5KG/F (Adjustable) |
| Electrode Material | Aluminum Oxide Copper | External Dimensions | 1400*1000*1680mm |
| Power Consumption | 0.8KW During Busy Hours And 0.2KW During Idle Hours | Equipment Weight | 330KG |
| Power Specifications | Single-Phase 220V 50/60HZ 1.5KW | Application Scenarios | Large Scale Welding Of Cylindrical Batteries |
Use Scenarios
Automated Spot Welding in Lithium Battery Pack Production
In high-volume lithium battery manufacturing facilities, the battery tab welding machine facilitates automated spot welding of nickel-plated steel and copper terminals on cylindrical cells such as 18650 and 21700. The machine’s precise control and real-time quality monitoring ensure that each welding point adheres to strict electrical and mechanical standards, critical for battery safety and performance. Integrated with automated assembly lines, it supports MES systems to provide live production data, enabling proactive process adjustments and quality assurance in complex workflows typical in energy storage and electric vehicle sectors.
Customized Welding Solutions for Irregular Tab Assemblies
In specialized battery pack assembly applications requiring welding of irregular nickel sheets or custom module designs, this custom battery welding machine enables flexible angle adaptation through its 135° rotating welding head. It is particularly suited for repairing or manufacturing battery packs with non-standard geometries, ensuring consistent weld quality without manual retooling. By accommodating diverse sheet thicknesses and shapes with precision pressure control and advanced cooling, it supports manufacturers focusing on innovation and bespoke battery modules in industries ranging from communication equipment to aerospace, meeting technical and regulatory compliance needs efficiently.
High Definition Touch Screen
FAQ
What types of battery cells can I weld with the Fully Automatic Single-Sided Power battery spot welding machine?
Our machine is designed for welding a variety of cylindrical battery cells including 18650, 21700, 26650, 26700, 32700, and 32140. This versatility ensures efficient assembly of battery packs in both series and parallel configurations tailored to your production needs.
Can your battery welding machine handle different thicknesses of nickel sheets?
Yes, our battery spot welding machine supports welding thicknesses ranging from 0.02 mm to 0.3 mm depending on the chosen power supply. This range allows precise welding on various nickel-plated steel, copper, and pure nickel battery components.
Do you offer customization options for your spot welding machines?
We provide customization and function upgrades for our battery welding machine lineup, including MES real-time production statistics, quality monitoring, and manual programming support. This flexibility helps integrate seamlessly into your battery production process.
What maintenance or safety features does your welding machine include?
Our machines feature an aluminum alloy frame with electrostatic coating and an acrylic protective shield for operator safety and durability. Additionally, real-time pressure tracking, solder joint detection, and defect alarms help maintain weld quality and reduce downtime in production.
Service Hotline
Shenzhen Headquarters: Block A, 3rd Floor, Building 1, Houhai Xufa Technology Park, No. 8 Zhenxing Road, Loucun, Xinhu Community, Guangming New District, Shenzhen, Guangdong Province, China
Zhejiang Office: No. 45, 6th Street, Wuzhong South Road, Changcheng Economic Development Zone, Yongkang City, Jinhua City, Zhejiang Province
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